METDEEM Hydraulic Breaker Comprehensive Application Guide: High-Efficiency Solutions for Diverse Scenarios
In modern engineering, construction, and resource extraction, efficient and reliable equipment is key to improving productivity. METDEEM hydraulic breakers, with our advanced design, durable construction, and extensive model range, have become essential tools in a wide range of applications, from precision demolition to heavy-duty breaking operations. This article will demonstrate through detailed scenario analysis how METDEEM hydraulic breakers provide customized high-efficiency solutions for different industries.
Building Demolition and Renovation Projects: A Model of Precision, Flexibility, and Environmental Friendliness
Demolition operations in the construction industry require equipment that combines power, precision, and environmental friendliness. METDEEM hydraulic breakers, with their versatile performance, demonstrate exceptional adaptability in the field of demolition, offering reliable solutions for various construction tasks.
Miniature Excavator Adaptation Solution
For demolition tasks in confined indoor spaces, including wall breaking and small foundation projects, we recommend using miniature excavators under 2 tons, paired with METDEEM DM35 or DM45 hydraulic breakers, designed for efficient, high-performance operations in narrow environments. Their compact size allows free movement in narrow alleys, stairwells, and indoor spaces, accomplishing highly efficient tasks that are difficult to achieve manually.
Multi-Angle Operation Capability
The DM35 and DM45 are available in both Top Type and Box Type designs. The Top Type hydraulic breaker features a streamlined structure and excels at multi-angle breaking. Operators can easily cut walls horizontally, break up ceiling concrete at an angle, or break the ground downwards, making it a versatile machine that greatly enhances the operational range and value of a single piece of equipment.
Quiet Technology for Sensitive Environments
Noise control is a critical requirement in urban residential areas, particularly near hospitals, schools, and commercial areas, where noise pollution regulations are stricter, and METDEEM’s Box Type hydraulic breaker offers a solution with reduced noise and vibration. It completely encloses the impact core with a fully enclosed shell, integrating multiple layers of high-performance rubber damping blocks. This design effectively absorbs and blocks up to 70% of impact noise and vibration, significantly reducing noise pollution and meeting stringent environmental construction requirements. It also greatly improves operator comfort and reduces fatigue during long working hours.
Road and Tunnel Infrastructure Construction
Road construction often encounters unforeseen geological obstacles, requiring equipment with powerful breaking capabilities to ensure project deadlines are met.
Roadbed Treatment and Obstacle Removal
During highway and railway roadbed excavation, when encountering deep, hard rock layers or large boulders, the METDEEM hydraulic breaker provides a safe, efficient alternative to traditional blasting methods, reducing safety risks and project delays associated with blasting approvals. It can also precisely clear obstructing rocks during drainage ditch construction and slope trimming, ensuring smooth project alignment.
Tunnel Excavation and Finishing
During tunnel excavation, METDEEM hydraulic breakers are ideal for breaking hard rock sections and fine-tuning the excavation profile to prepare a stable surface for initial tunnel support systems. Its controllable impact force minimizes disturbance to the surrounding rock, improving construction safety.
Recommended Specialized Models
For applications primarily involving road surface breaking and planar excavation, the METDEEM Side Type hydraulic breaker is ideal. Its structure is reinforced for continuous planar impacts, and its connecting parts are more robust and durable, capable of withstanding prolonged, high-intensity operation to ensure project progress.
Municipal Pipeline Laying: Pioneers of Urban Underground Space
The installation and maintenance of urban underground pipelines—such as water supply, drainage, gas, electricity, and communications—are essential infrastructure projects critical to a city’s efficient operation.
High-Efficiency Trench Excavation
When breaking up paved urban surfaces (such as asphalt and concrete pavements) and existing reinforced concrete foundations, METDEEM hydraulic breakers demonstrate high efficiency. They can quickly and neatly break and excavate trenches, followed by excavator bucket cleaning, significantly shortening the construction cycle and reducing the impact on urban traffic and residents’ lives.
Advantages in Confined Spaces
When laying pipelines between existing buildings or on busy streets, the working space is often extremely limited. METDEEM hydraulic breakers, compatible with small or medium-sized excavators, are the first choice for such conditions due to their flexible maneuverability and small turning radius.
Work Condition Adaptation Selection
For continuous trench excavation operations common in municipal engineering, side-type hydraulic breakers, due to their robust structure and center-of-gravity design that facilitates planar impact, offer more stable working efficiency and a longer service life, effectively reducing overall construction costs.
Mining and Quarrying: Sustained Power Under Heavy Load Conditions
Mining places extreme demands on equipment reliability, durability, and crushing capacity.
Primary and Secondary Crushing
METDEEM large hydraulic breakers are not only used for primary stripping of ore from rock walls, but their core application lies in secondary crushing. Large pieces of ore produced after blasting or primary stripping must be crushed to a size suitable for transportation and entry into jaw crushers (typically less than 1 meter), a crucial step in optimizing the entire ore processing flow.
Heavy-Duty Model Solutions
These scenarios primarily utilize DM175 Hydraulic Breaker Top Type
and larger side-type heavy-duty hydraulic breakers, which must be mounted on large excavators of 35 tons or more. Their immense impact energy can easily handle the hardest rocks and ore.
Advantages of the Side Type breaker With the Triangular Structure
The triangular structure is renowned for its unparalleled stability. The frame is more robust and can withstand extreme impact loads. Simultaneously, the design with most of the core exposed creates optimal heat dissipation, ensuring sustained stability and uptime under continuous 24-hour high-intensity operation in mines, maximizing mining efficiency.
Agriculture, Forestry, and Specialized Pile Driving Operations
The functionality of hydraulic breakers is extended through the modification of attachments to adapt to more diverse needs.
Convenient Pile Driving Applications
By replacing the specialized piling rod (pile cap), small and medium-sized METDEEM hydraulic breakers (such as the DM68 Hydraulic Breaker Side Type) can be instantly transformed into high-efficiency pile drivers. This is widely used in livestock fencing, farmland irrigation pile installation, landscaping construction, and temporary fencing installation at small construction sites, enabling the quick and labor-saving driving of wooden or lightweight steel piles into the ground.
Other Derivative Functions
In addition, hydraulic breakers can also be used for auxiliary operations such as soil compaction, ice breaking, and installation of cab safety railings, showcasing their core value as a multi-functional excavator attachment.
Industrial Maintenance and Cleaning
In specific industrial sectors, hydraulic breakers provide safe and efficient maintenance solutions.
Boiler and Furnace Slag Removal
Large boilers, smelting furnaces, and rotary kilns in industries such as metallurgy, power, and cement often develop hard slag rings adhering to their inner walls, affecting thermal efficiency and posing safety hazards. METDEEM hydraulic breakers can be equipped with extra-long, stiffened chisels, allowing operators to remotely control the excavator for cleaning operations from a safe distance when the equipment is shut down for maintenance. This method is safer, more thorough, and more efficient than traditional manual pneumatic picks.
Industrial Structure Demolition
METDEEM hydraulic breakers can also precisely demolish old foundations, concrete platforms, and abandoned equipment bases within factory areas, even in space-constrained environments.
Conclusão
From precise urban building demolition to vast mining operations, METDEEM hydraulic breakers, with our complete model matrix (covering box type , side type, and top type) and wide tonnage range (from mini excavators to ultra-large excavators), provide professional and efficient breaking solutions to customers worldwide.
Choosing METDEEM is not just choosing a piece of equipment, but also choosing a partner supported by a team of professional engineers. We are committed to providing optimized equipment selection advice based on your specific working conditions, excavator model, and project goals, helping you reduce costs, increase efficiency, and meet all challenges.
FAQ
Q: How do I choose the right METDEEM hydraulic breaker model for my excavator?
A: Selection is mainly based on the excavator’s working weight and hydraulic system parameters (flow rate and pressure). Please provide your excavator’s specific model and main construction targets, and our technical team will recommend the most suitable hydraulic breaker model and style for you.
Q: How effective is the noise reduction of the silent hydraulic breaker? What scenarios is it suitable for?
A: The box type hydraulic breaker, through its fully enclosed shell and internal shock-absorbing structure, significantly reduces impact noise and vibration, making it particularly suitable for scenarios with strict noise control requirements, such as residential areas, areas around schools and hospitals, and nighttime construction.
Q: What are the core advantages of the side type hydraulic breaker compared to other types?
A: The core advantages of the side type hydraulic breaker lie in its superior structural stability and excellent heat dissipation performance. Its robust triangular frame and exposed design enable it to withstand long-term, high-intensity continuous operation in harsh environments such as mines, demonstrating exceptional durability.
Q: Can the METDEEM hydraulic breaker be used for piling?
A: Yes. For smaller models like the DM100Hydraulic Breaker Box Type, by replacing the dedicated piling rod, it can be used to drive wooden piles, small metal piles, etc., and is widely used in fence construction, agriculture, and landscaping projects.
Q: What key accessories are required when purchasing a hydraulic breaker?
A: Key accessories include a chisel matching the material (such as a standard chisel, wide flat chisel, or piling chisel), a hydraulic piping kit for connecting to the excavator, and a bracket (mounting base). In addition, regular maintenance requires lubrication; it is recommended to have a toolbox of commonly used seals and spare parts to ensure continuous operation of the equipment.
